Thiết bị theo dõi phân tích nhiệt độ trong lò TS64-140-1 PhoenixTM Optic System Thermal Barrier

PhoenixTM Optic System Optical profiling of continuous ovens and furnaces

 Optic System

 The video camera supplied with the PhoenixTM Optic system has been designed for use in hostile, high temperature environments, so is ideal for the optical profiling process. The compact camera offers an onboard memory card and rechargeable battery making it perfect for remote use and installation within the protective thermal barrier.

 

 

Video Camera

Video Resolution:

Memory card:

Video length:

Battery:

Video Transfer:

Camera Status:

Dimensions:

Customer selectable up to 4K:

3840x2160 @ 30fps

32 GB (Partitioned into separate video

capture intervals)

100 mins @1080p 60fps

USB Rechargeable

Via USB comms or Card Reader

LED, Audio & Vibrate

104 x 32 x 32 mm

High Temperature Torch

 

The robust high temperature LED torch gives complete control over illumination with both intensity and field of view adjustment.

Torch Intensity:

Torch lens:

Field of View:

Battry:

Battery Life:

Adjustable up to 960 Lumen Maximum

Borosilicate rated up to 500 °C

 

User adjustable (Tight – Product focus,

Wide – Furnace focus)

User replaceable Lithium

 

CR123 (70 °C )

2 hours @ 960 Lumens

What is optical profiling?

Optical profiling is a complementary technique to that of temperature profiling

 

instead of measuring the temperature of a product or process the system records a

video of the products journey through the oven or furnace. Such video evidence

be invaluable in understanding the operation and condition of the furnace without

the need to stop production, experience lengthy cool down periods and the pain

of dismantling equipment. Problems with the furnace or product transfer then

be quickly identified and corrected. Potential future problems can be detected

corrective action scheduled, preventing unwanted future line stoppages.

PhoenixTM can provide a solution:

The innovative unique PhoenixTM Optic system allows optical profi ling of thermal processes. With custom designed thermal barrier solutions, the video and torch, providing independent illumination can travel safely through the collecting clear high-resolution video images of the product and interior of the

 

/ Furnace. Review of the video record, post run, can highlight problems that may have been apparent and exactly where they occur in the process.

See exactly what your product sees as it travels through the oven or furnace normal production conditions.

 

TS64 Thermal Barrier

Specifically designed for finishing applications the TS64 barrier offers easy handling and high performance in a compact design. Ideal for the automotive industry for monitoring painted car bodies travelling though paint cure ovens. Supplied with an optional mounting bracket allowing tilt and rotational adjustment of the barrier and accurate focusing of the camera on the areas of interest.

Thermal Barrier specification

Type	TS64
	140-1-2
100°C /h:min	5:24
150°C /h:min	2:30
200°C /h:min	1:42
250°C /h:min	1:12
Height /mm	140
Width /mm	208
Length /mm	321
Weight kg	9.5

TS68 Thermal Barrier

Specifically designed for high temperature applications either Atmosphere or Vacuum the TS68 barrier offers a robust design providing protection up to 600 °C in a potentially hostile environment. With a low height the thermal barrier will fit through conveyorized furnaces with limited clearance with ease.

 

The front face plate design allows easy access to both camera and torch or torches.

 

Thermal Barrier specification

 

Type	TS68
	125-1-1
400°C /min	53
450°C /min	45
500°C /min	41
600°C /min	33
Height /mm	125
Width /mm	338
Length /mm	511
Weight kg	19.5

Need a thermal barrier to suit your application? Tell us your requirements, and if it’s possible, we’ll design and manufacture it for you! We are constantly developing and looking forward to any new challenge.

Optical Profiling - The Value

Oven / Furnace Condition

Check the condition of the internal walls to ensure they are fi t for purpose

 

-   Damaged or Distorted panels / Sealing gaps / Corrosion

 

-   Build-up of dirt/flux/condensate or general processing debris Contamination risk - identify critical cleaning action

-   Correct alignment adjustment of ducting to allow correct air fl ow / convective heat transfer

-   Identify ignition events or other safety related issues

 

Product Transfer

 

Check that the product travels safely and smoothly through the process without conflict or obstruction

 

-   Conveyor belts run flat and product orientation is kept constant – No belt damage or distortion

 

-   No product vibration or excessive movement which may cause damage to product or affect processing step

-   Check that products are able to pass through without clashing with furnace furniture or product clumping

 

Condition & Operation of Key Oven / Furnace Features

 

Check that key features are working correctly and not damaged

 

- Fans, Ducting, Control thermocouples, Gas Feed pipes, Zone separation curtains/brushes

 

Thermal Process Observation

Check that the process is being performed correctly where heat treatment action is physically visible.

 

Optical Profiling - The technology benefits

Instant - View the inner workings of your furnace without the need to dismantle the oven / furnace or stop production.

New Understanding - See actual heat treat process occurring where this results in visual changes to the product.

Production Conditions - See the operation of the oven / furnace under actual production conditions fully loaded.

Time Saving - No delay to cool, disassemble, reassemble as with normal inspection procedures etc.

Complementary - Run video profi le simultaneously with temperature profile to combine Thermal and Visual information.

PhoenixTM for the last ten years have been supplying ‘thru-process’ temperature profi ling systems to many different Industrial applications globally. With a wide range of data logger and thermal barrier options both temperature profi ling and TUS solutions allow you to understand, control, improve and validate your thermal process. Contact PhoenixTM

to discover more how Optical and Temperature profiling can help you get the best out of your heat treat process.

PhoenixTM Ltd

 

25 Earith Business Park
Meadow Drove,
Earith, Cambridgeshire	www.phoenixtm.com
PE28 3QF, UK
Tel.: +44 1353 223100	[email protected]