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Thiết bị kiểm tra nhiệt độ trong lò sấy sơn ô tô, xe hơi, ngành công nghiệp xe hơi, ô tô model FIS04 ATEX / cMETus Intrinsically Safe Finishing System hãng PhoenixTM

Many coating lines whether applying solvent / water-based paint or powder coating require products being coated to pass through zones / areas that are classified as explosive hazard. These areas may include the spray booth, flash off zone and even the paint curing oven itself. In such areas potentially explosive gases / volatile organic compounds (VOC) may be present from solvents such as Acetone, Toluene and Xylene, used in and released from the coatings or as cleaning agents. In powder coating applications dust clouds can create similar explosive environments.

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FIS04 Epsilon-X System

Intrinsically safe 10 & 20 Channel Temperature Monitoring System

Certified to ATEX (Europe) Certified to cMETus (USA and Canada)
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Intrinsically Safe Finishing System (FIS04 ATEX / cMETus)

·     Many coating lines whether applying solvent / water-based paint or powder coating require products being coated to pass through zones / areas that are classified as explosive hazard. These areas may include the spray booth, flash off zone and even the paint curing oven itself. In such areas potentially explosive gases / volatile organic compounds (VOC) may be present from solvents such as Acetone, Toluene and Xylene, used in and released from the coatings or as cleaning agents. In powder coating applications dust clouds can create similar explosive environments.
·     For any coating application, classified with an explosive risk, it is required by regulatory bodies that certified equipment should be used, proven to be safe in such environment. The PhoenixTM intrinsically safe finishing system offers such a system. Employing the Intrinsically safe 10 or 20 channel PTM1500 Epsilon-x data logger the system is ATEX approved (EU) for Zone 2 & 22. In the USA the system is also approved for use in hazardous locations (Zone 2, 22 Division 2) by an accredited NRTL (cMETus).

 

FIS04 Epsilon-X System Intrinsically Safe Data Logger

Data logger

The robust intrinsically safe 10 or 20 channel data logger has been designed specifically to temperature profile paint processes to optimize the operation of the process, identify process issues and verify the cure quality. Cold junction compensation with feed back error detection and noise reduction ensures accurate and reliable data. Optional two way RF telemetry is available, allowing real time data analysis and for the data logger to be reset and downloaded remotely. The data logger is supplied with a factory calibration certificate traceable to national standard. Optional certification to UKAS(UK) or DKD(Germany) can be supplied if required.

 

Type PTM1-510-LT-EXU, PTM1-520-LT-EXU
No. of channels 10 or 20
Thermocouple type K
Measurement range Type K: 32 °F – 932 °F o°c – 500°C
Accuracy +/- 0.5 °F ± 0.3°C
Resolution 0.2 °F 0.1 °C
Max operating temperature 176 °F 80°C
Battery type 2 x Tadiran TLH-5903

(AA User Replaceable)

Sampling rate Adjustable from 0.2 second to 1 hour
Memory Up to 3.8M data points, non-volatile memory
Start trigger Time, temperature, start button or software
Dimensions 0.79 x 3.85 x 7.87 inch (h x w x l)

20 x 98 x 200mm (h x w x l)

PC connection: cable/ wireless/ Bluetooth

 

Approved for use in hazardous locations (Zone 2, 22 Division 2) by an accredited NRTL (cMETus)

Ex ic IIC T4 Gc

Ex ic IIIB T135 °C Dc

Zone 2 Gas “Liquid / Water based paint”

Zone 22 Dust “Powder Coating”

Class I Division 2 Groups A-D T4

Class II Division 2 Groups F, G T4

Class I Zone 2, AEx ic IIC T4 Gc

Zone 22, AEx ic IIIB T4 Dc

Division 2 Gas “Liquid / Water based paint”

Zone 22 Dust “Powder Coating”

Zone 2 Gas “Liquid / Water based paint”

Zone 22 Dust “Powder Coating”

MET Certifi cation Mark

MET Certifi cate No E115265

Type 3R

 

 

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Potentially explosive environments

To perform a temperature profi le on a solvent, water-based or powder coating line requires that the profi ling system be passed through zones / areas that are classifi ed as potentially hazardous. These areas may include the spray booth, fl ash off zone and even the curing oven itself. In such areas potentially explosive gases / volatile organic compounds (VOC) may be present from solvents such as Acetone, Toluene and Xylene, used in and released from the coatings or as cleaning agents. When powder coating fine particles can form potentially explosive dust clouds.

PhoenixTM can provide a solution:

The logger is provided with a MET certifi cate against NEC and CSA standards for intrinsically safe operation in gaseous environments defi ned as Zone 2, Division 2 and dust environments defi ned as Zone 22, Division 2 respectively.

 

MET Certifi cation Mark

MET Certifi cate No E115265

Type 3R

TS04 Thermal Barriers

Specifi cally designed for finishing applications, the PhoenixTM TS04 Thermal Barrier range offers ease of handling and high thermal performance in a compact design. Ideal for use in the automotive industry these thermal barriers feature robust Stainless Steel** case, microporous insulation, phase change heat sink and 100% silicone free construction.

** Light weight Aluminum option also available

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Standard TS04 range performance:

Type TS04-060 TS04-113 TS04-135
210°F (1OO°C) 1.7 h 10.0 h 16.0 h
300°F (15O°C) 1.1 h 5.0 h 7.0 h
390°F (200°C) 0.8 h 3.0 h 4.8 h
480° F (250°C) 0.7 h 2.0 h 3.8 h
Height 2.4″

60mm

4.5″

113mm

5.3″

135mm

Width 7.1″

180mm

7.3″

185mm

7.3″

185mm

Length* 16.5″

420mm

14.6″

370mm

14.6″

370mm

* for a 20 channel data logger

Need a thermal barrier to suit your application? Tell us your requirements and if it’s possible we’ll design and manufacture it for you! We are constantly developing and looking forward to any new challenge.

Magnetic plate for thermocouple storage and efficient transfer to the product. a16
Heat sinks with very high thermal capacity and gas tight seals. a17
Dual thermocouple exits for 20ch data logger support and silicone free construction. a18

Thermocouples

Available as magnetic, clamp or exposed junction, the thermocouples are PTFE insulated, triple wrapped with stainless steel braid, and have a final overall PTFE insulation. All PhoenixTM finishing thermocouples are manufactured using the highest quality materials and conform to ANSI 96.1 special limits specification. The thermocouples are designed to withstand rough handling and uniquely include user replaceable sensors to minimize long term running costs.

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Magnetic Surface and Air

MiniMag

Aluminum Clamp

Thermal View Finishing

The easy way to get a perfect result!

New Profile : Datalogger Settings
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Simply enter:

·     How to start the data logger

·     The rate at which data is to be collected

·     The number of thermocouples to be used.

For regular measurements these can be set with one mouse click or pressing the data logger start button.

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The temperature profile is displayed in the graphics window of the Thermal View software. Thermocouple profiles can be switched on or off individually and you can zoom in for more detailed analysis.

Split multiple peak runs to allow easy accurate analysis and reporting of separate cure ovens

 

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Comprehensive analysis tools are located on the left side of the screen for single click analysis and report generation. Data import and export in both .CSV and PhoenixTM formats are available allowing electronic transfer of process data.

·     Phoenix Factor (Cure index value)

·     CureChart (Graphical Cure)

·     Max Temperature       & Thermocouple Temperature Difference

·     Time @ Temperature Slopes

·     Raw data table

Instant visual confirmation of compliance to curing specification. Includes one page report summary for easy archiving and process traceability.

Process files allow quick efficient description of process characteristics (Oven Zones, Distance and setpoints) including a coating library with all default paint cure analysis parameters

 

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